制作大型高鐵模擬艙使其不易變形的方式
發(fā)布時間:2023-12-08 來源:http://elongconsult.com/
一、采用分段式設計和分段安裝高鐵模擬艙,以減少整體變形。
1、 Adopting segmented design and segmented installation of high-speed rail simulation cabins to reduce overall deformation.
二、高鐵模擬艙外部蒙皮采用鍍鋅板和冷軋鋼板相結(jié)合使用,其中鍍鋅鋼板具有耐腐蝕性強但硬度較低的特性,冷軋鋼板則具有剛性好、不易變形的優(yōu)點。
2、 The exterior skin of the high-speed rail simulation cabin is a combination of galvanized and cold-rolled steel plates. Galvanized steel plates have strong corrosion resistance but low hardness, while cold-rolled steel plates have the advantages of good rigidity and less deformation.
三、高鐵模擬艙整體骨架焊接覆蓋到駕駛艙、艙體側(cè)壁、地板骨架、一艙段區(qū)域、二等艙段以及餐吧等部位。
3、 The overall framework of the high-speed rail simulation cabin is welded to cover the cockpit, cabin sidewalls, floor framework, first-class cabin area, second-class cabin area, and cafeteria.
四、底座一般采用40mm40mm1.5mm鍍鋅方管焊接,高鐵模擬艙焊接后需進行銼修噴涂環(huán)氧防銹底漆,并鋪設多層板和高鐵橡膠地板。
4、 The base is generally welded with 40mm, 40mm, and 1.5mm galvanized square pipes. After welding the high-speed rail simulation cabin, it needs to be filed and sprayed with epoxy rust proof primer, and multi-layer boards and high-speed rail rubber flooring should be laid.
五、焊接由焊接師傅純手工采用二保焊焊接,以保證焊接的高強度、抗裂性能優(yōu)良,同時保證高鐵模擬艙的視覺效果。
5、 Welding is carried out manually by the welding master using secondary protection welding to ensure high strength and excellent crack resistance, while also ensuring the visual effect of the high-speed rail simulation cabin.
六、高鐵模擬艙采用經(jīng)驗豐富的鈑金師傅手工鈑金校正,不同型號高鐵模擬艙砂紙由粗到細多遍打磨,不放過任意瑕疵,盡顯高鐵輪廓,細節(jié)。
6、 The high-speed rail simulation cabin adopts experienced sheet metal technicians to manually correct the sheet metal. Different models of high-speed rail simulation cabins are polished multiple times with sandpaper from coarse to fine, without leaving any defects, fully displaying the outline of the high-speed rail, with perfect details.
七、采用高亮度汽車專用二k汽車漆,四遍手工噴涂工藝,防腐專用漆、汽車專用底面漆、汽車專用高亮度色面漆、汽車專用防腐清漆等材料,保質(zhì)保量,避免高鐵模擬艙漆面開裂的同時保證視覺效果。
7、 Adopting high brightness car specific 2K car paint, four layers of manual spraying process, anti-corrosion special paint, car specific bottom paint, car specific high brightness color top paint, car specific anti-corrosion clear paint and other materials, ensuring quality and quantity, avoiding paint surface cracking of high-speed rail simulation cabin while ensuring visual effect.